Tag Archives: Smittybread

Goodbye markets, hello holiday season!

Smittybread Bakery is gearing up for the busy holiday season. Starting this week we will be open Tuesday through Saturday instead of Wed-Sat. Also this week, we will be taking advance orders for Thanksgiving breads and rolls. (details below).

The farmers market season drew to a close Oct. 29. It’s hard to believe that Thanksgiving is already less than 2 weeks away. From May through October the bakery staff was in full swing producing as much bread and pastries as we possibly could, and still we had difficulty keeping up with demand, frequently selling out of bread and pastry two and three days a week.

Lafayette is a growing city, and the number of people drawn to farmers’ markets in West Lafayette, Purdue and Lafayette grows annually. The droves of customers, money in hand, looking for the unique, the delicious and the locally grown provide an almost insatiable demand on local bakers, growers, chefs, soap makers and assorted other craftspeople.

Our bakery could add an extra deck or two of oven space and still not keep up with market demand May through October. But that demand changes rapidly once we put away our market tents for the season. (There will be a limited winter market this year, but that’s a different story.)

To help offset that drop in demand, the bakery is shifting back to a five-day schedule for the first time since COVID hit. This will hopefully enable us to keep production levels steady, current staff busy, and customers content who have in the past stopped by on a Tuesday and been disappointed to find us closed.

Aside from the obvious difference, the change to five days also requires us to shift when to offer certain of our specialty sourdoughs. (See the tentative new schedule elsewhere on this website under “Our Daily Breads.”)

The longer week will also position us to better meet holiday demand since customers will have another day in the week to stock up on supplies. That said, this week we will be taking advance orders for various rolls and breads prior to Thanksgiving, which falls on Nov. 24 this year.

See all the details under “Holiday Roll and Bread Orders” elsewhere on this website. Or swing by Tuesday through Saturday. (After 2 p.m Saturday, we will no longer take Thanksgiving orders in advance). Happy holidays, and thanks as always for supporting Smittybread Bakery.

Smittybread pauses for a much-needed week off

A fresh batch of Smittybread Jalapeno-Cheddar Sourdough cools off after a recent bake. Smittybread will be closed Aug. 8-Aug. 18 for summer break.

Smittybread will be taking a weeklong break starting with the close of business this Saturday, Aug. 8. The bakery will reopen Wednesday, Aug. 19.

The break comes just before local schools and Purdue University resume in the Lafayette area. Since the coronavirus pandemic began last Spring, Smittybread Bakery has been busier than ever. Despite the general economic slowdown, demand for fresh bread and pastries has remained strong throughout the pandemic. At the same time, finding enough willing and able bodies to produce all these goodies has at times been a challenge.

As the economy picks up steam, we have seen more demand for take-out sandwiches and pre-ordered pastries and breads. We have also resumed and in some cases expanded wholesale delivery of pretzels, sourdough breads, croissants and a couple of specialty items.

This coming week will mark the third anniversary of the bakery’s opening as a commercial bakery, and we are feeling some growing pains.

Since opening three years ago we have learned more sourdough and pastry baking than we ever imagined. As sales have grown, we have pushed the current space to its limits. In order to continue to meet growing demand, we need additional work space, oven space, dry and cold storage space and dining area.

Since our small dining room has remained closed during the pandemic, we have been using it for storage, additional work area, and a break space for employees. Sometime in the hopefully not-to-distant future — when rules regarding social distancing ease and concerns about the coronavirus recede — our dining room will reopen and we’ll have to scramble to find a place for all this stuff. (Just looking around I see two E-Z Up tents, two coolers, a meat slicer, beverage refrigerator, a toaster, printer and gallon of hand sanitizer, a folded tarp and so on.)

During the pandemic our small dining area has been closed to customers, doing service as a storage space, work area and employee break room.

A week off will give us time to recharge the mental batteries. While we enjoy the break, we’ll also miss our customers and regret that they will not be able to find us at the bakery or in attendance at either the West Lafayette or Lafayette farmers markets next week. But we’ll be back before you know it, so cheers to all, and remember: Support local businesses, play it safe, and be kind to yourself and others.

April showers to bring May sourdoughs, pastries

It looks as though the end of April may be a little wet, but with luck the skies will clear in time for our fourth weekly “bake sale” this coming Saturday (May 2) from noon-3 p.m.

There will be an ample supply of sourdough breads, baguettes, Italian loaves and pastries to go around. We changed some of the selections, so look at the menu posted below. As before, purchases will be limited to a maximum of breads and pastries per customer so that our staff can keep up with demand.

Lafayette Sourdough pan loaves(top) and Amber Wave pan loaves are among the items for sale at the May 2 Smittybread Bakery bake sale.

Purchases will be limited to 6 pastries, 3 bread loaves and 6 pretzels per customer. These can be ordered and paid for in advance or purchased at the time of sale. We ask that customers who attend or pick up orders observe social distancing. (So far social distancing has been the norm. It’s a gratifying sight compared with some lines we’ve seen at department and grocery stores.)

The following items are for sale:

  • Pretzel, $2
  • Plain croissant, $3
  • Cherry Danish, $3
  • Cinnamon Roll, $3
  • Blueberry Scone, $4
  • Brownie, $4
  • Chocolate or almond croissant, $4
  • Morning bun, $4
  • Baguette, $4
  • Italian hearth bread, $6
  • Lafayette Sourdough (pan loaf, $8; boule $7)
  • Amber Wave Sourdough (pan loaf, $8; boule $7)
  • Multigrain Sourdough (pan loaf $8; boule $7)
  • Seeded sourdough, $7
  • Rye sourdough with caraway, $7

To order prior to the sale, send an email with phone number to smittybread1@gmail.com or call 765-250-8214 between 10 am. and 4 p.m. Pre-sale orders must be received by 4 p.m. Wednesday, April 29. Keep your preferred credit or debit info handy. Cash or cards are acceptable at the time of sale.

In case you are wondering why a bakery would bother having a bake sale, for the past several weeks our community, state and nation have been struggling to come to grips with a deadly new viral infection dubbed Covid-19. I decided as a business owner that it would be best to let employees who want to socially distance themselves to do so.

It takes about a third of our usual staffing to put on these bake sales, which so far have generated the equivalent of two to three average business days in gross sales per event. So far it’s allowed us to keep the bills paid and our customers to have access to the baked goods they prefer.

Smittybread likely will be operating on this ad hoc basis until the governor says it’s time to start opening up businesses, parks, schools and other gathering places. While I have applied for assistance through the Paycheck Protection Program, I’m not counting on seeing a dime of the money that Congress so hastily dedicated to bolstering the economy.

On a related note, the Tippecanoe County Health Department has decided that bakeries will not be allowed to set up shop at local farmers’ markets through the month of May. Same goes for a whole list of vendors who normally would be at the markets next month, such as food trucks. I guess ready-to-eat foods (except for fresh produce) is considered too risky.

We, like many other stressed businesses these days, are looking forward to getting back to business on a more normal basis, hopefully by June 1. Until then (and even after then!) support your local businesses, stay safe and keep calm.

Bake sale a success; encore in the works

Last week’s Wednesday bake sale at Smittybread Bakery, conducted amid coronavirus concerns and nearly perfect weather, was a sellout. We had such a good sale we decided to do it again, but this time on Saturday instead of Wednesday due to weather conditions. (For event details, see below.)

We knew there was pent-up demand for Smittybread, but we had no way of knowing the extent until about 45 minutes into the April 8 sale when it became apparent our bread would run out well before the scheduled 5 p.m. end.

At the peak the line of customers stretched about half a block, owing in part to customers spacing themselves several feet apart. Still, we soon had to start letting customers know their wait might be in vain.

By 3 p.m. the line was shortening and customers were graciously accepting whatever we had left rather than what they had come to buy. When fresh-baked goods ran out we began selling previously unsold bread from our freezer until that too was gone.

Shortly after 4 p.m. we taped a “sold out” sign on the window, having squeezed the equivalent of a decent Saturday into one short afternoon.

Thanks to all of our wonderful customers for turning out! Many wore masks, in keeping with coronavirus safety recommendations.

The bake sale was a good way to keep staff involved and positive about the bakery’s future. Sadly most of the Smittybread staff was unable to participate in the sale because without daily commerce it isn’t economical to bring in more than a skeleton crew.

Out of deference to the safety of staff and in keeping with the spirit of social distancing, we will continue to maintain irregular hours until further notice. Hopefully restrictions will soon lift and we’ll be back to more normal hours in a few weeks. Meantime here are the plans for our next bake sale:

  • The sale will be 10 a.m.-2 p.m. Saturday, April 18. (With luck the current windy, cold and rainy weather will have improved by then!)
  • Advance orders must be placed no later than noon Wednesday. The reason for this is to have enough bread and pastries in the works for pre-orders and for walk-up customers, given that sourdoughs and croissants take 48 hours advance planning.
  • You may buy up to 12 pastries (total). You can also buy up to four breads, limit of 2 loaves of any one kind. Pretzels, limit of 6 per customer. If after the sale ends Saturday there are any products left they may be purchased on a first-come, first-serve basis up to 3 p.m. Feel free to call to see what we have left.
  • To place an order call 765-250-8214 between 10 am. and 4 p.m. or send an email to Smittybread1@gmail.com If you leave a message or send an email, please include a name and telephone number where you can be reached. We will be in touch to take payment over the phone for all advance orders. Have a credit card handy.

Products available for advance ordering are the following:

  • Pretzels, $2 each
  • Plain croissants, $3 each
  • Chocolate or almond croissant, $4 each
  • Granola cookies, $2
  • Blueberry scones, $4
  • Whole wheat fig/anise scones, $3
  • Cinnamon Rolls, $3 each
  • Morning buns, $4 each
  • Lafayette Sourdough (pan loaf, $8; boule $7)
  • Marquis Sourdough (pan loaf, $8; boule $7)
  • Multigrain Sourdough (pan loaf $8; boule $7)
  • Seeded sourdough, $7
  • Rye sourdough with caraway, $7
  • Italian hearth bread, $6
  • Baguette, $4
  • Granola, $7

Selection on the day of the sale may vary. If time permits we may add a bread or pastry variety, but as these are uncharted waters it’s impossible to say how much time we’ll have to extemporize. We hope everyone gets a chance to stock their pantry without unnecessary risk of exposure to the virus. As always, stay well!

Rubbing elbows with the best

After hiking miles though the Las Vegas Convention Center, we spent the third day of the International Artisan Bakery Expo meeting some amazing bakers and stuffing ourselves on samples.

First order of business was having a recipe book signed. Before leaving Indiana for Las Vegas I’d promised one of our bakers, Anne Huber, that I’d have her copy of The Bread Baker’s Apprentice signed by Peter Reinhart. I’d looked forward to meeting with him anyway, and this was a perfect excuse.

Years earlier it was Reinhart Reinhartwho set me on the path toward serious bread making with his book Crust and Crumb. On Thursday he was scheduled to give a presentation titled “The Future of Bread” and was also promoting his latest work, Perfect Pan Pizza. I introduced myself shortly before his presentation began, and after a pleasant chat about bread, pizza and the bakery business he whipped out a Sharpie and signed Anne’s book with the inscription (spoiler alert!) “May your crust always be crisp and your bread always rise.”

Before Reinhart completed his presentation I slipped out of the conference room to attend a baking demonstration by Richard Miscovich, a baker who also played a pivotal role in my second career. A few years ago, while I was still learning the ins and outs of sourdough baking I signed up for an online baking course Miscovich taught through the web platform Craftsy (now Bluprint.)

miscovich
Richard Miscovich talks about sprouted grains at the 2019 International Artisan Bakery Expo.

His down-to-earth yet scholarly approach to sourdough bread helped me crack open the twin veils of mystery and misinformation that often surrounds the subject. Unfortunately I didn’t have time to hang around and meet him, but it was a pleasure watching him in action.

I left his demo early in order to talk with Craig Ponsford, one of leader’s in this country’s artisan bread movement and a gold medal winner in the Coupe du Monde de la Boulangerie, often dubbed the Olympics of baking. My daughter, Kaytie, had told me the day before she watched him pre-shape baguettes and that she found his technique simpler and faster than mine.

After I introduced myself, he asked me how I currently pre-shape baguettes. I explained that I fold my dough in four directions. He said my method not only takes longer, it defeats the purpose of aligning the gluten strands in one direction. The conversation went something like this:

Smitty (slightly hurt): “Well, my baguettes are pretty good. I sell a lot of them.”

Ponsford: “My baguettes were judged best in the world. Can you beat that?”

Smitty: “Not yet. Maybe someday.”

After that we chatted about our backgrounds. Turns out we both attended state college in California in the early 80s, (he in fisheries, I in journalism) He opened his first bakery at the age of 24 while I worked as a newspaper reporter and editor most of my working life until opening Smittybread in 2017.

He now owns a bakery in San Rafael, Calif., called Ponsford Place that in some ways reminds me of Smittybread.  Both are small, on-site production shops that connect the customer to the baker and focus on quality of product and experience.

Now that the bakery expo is over, my wife, Kathleen, and daughter, Kaytie, have a few extra days in Vegas to ponder what was learned, see the sites and enjoy sleeping in. Meanwhile, my stepson Brent has flown on to Austin, Texas, to visit a friend.

For those of you Smittybread customers and staff who missed us and your favorite breads and pastries this past week, be assured we’ll be back at it this coming week, and we look forward to getting our hands back in the dough. See you soon!

 

San Francisco bakeries: One sweet ride

In preparing to open my own sourdough bakery, I spent a day recently taking a whirlwind, calorie-packed tour of several San Francisco bakeries.

My “work” was amply rewarded, not in pounds gained but in a perspective and palate broadened by exposure to a variety of bakery designs, concepts, menus and tastes.

The tour also brought me unexpectedly face to face with one of San Francisco’s baking luminaries, Michel Suas, a delightful soul and pied piper of a whole generation of baking entrepreneurs.

I selected my targets by Googling “best San Francisco pastry shops.” There were numerous lists and more shops than I could visit in a day. I then created a Google map with pins marking the addresses of each bakery location so I could hit as many possible with the least amount of driving.

IMG_6691
Tartine Bakery dining room in San Francisco’s Mission District.

First stop was Tartine Bakery, a mecca for sourdough and pastry fans. As I walked expectantly into the Mission district building on a cool, sunny morning, I encountered a compact dining room filled with customers hunkered over cups of coffee, pastries and breakfast treats. The place was abuzz with conversation and food prep. The decor was understated. Painted wooden chairs and tables showed signs of wear from the thousands of hands, purses, butts and elbows that pass over them daily.

I ordered a Tartine country loaf, a morning bun and coffee for breakfast, and an almond croissant for my wife, who could not join me as she was elsewhere in the city on business.

The place seats about 25-30, depending on how tightly you squeeze, and has a counter where about eight people can comfortably stand. I stood at the counter and enjoyed every bite of my sugar-glazed cinnamon roll.

Takeaway: Busy is good, and flavor is everything. Nothing whets the appetite so much as seeing a lot of people enjoying themselves, and if you have a great product why bother with fancy seating, expensive light fixtures and neon signs?

Next stop, Craftsmen and Wolves, was located within easy walking distance in a brick commercial building.

IMG_6696
Craftsmen and Wolves describes itself as a contemporary patisserie.

The cabinets and display counter were modern and sleek looking, yet an exposed brick wall and spartan wooden tables and benches softened the look, creating an eclectic, funky feel.

I didn’t have room for the bakery’s signature pastry, the  “Rebel Within,” consisting of a whole egg baked inside a muffin. I ordered a kouign amann and a jasmine tea. Having just bolted a morning bun, I couldn’t wolf it down as readily but it was enjoyable.

I read that the unusual name (abbreviated CAW) refers to craftsmen bakers and wolf-like creditors. Having experienced the startup costs of a small bakery, I can relate. I also admired the chutzpah of someone daring to set up shop in Tartine’s back yard.

I next drove northwest to Marla Bakery Restaurant for lunch. The bakery is located in a small commercial district surrounded by residences in an area called Outer Richmond. The neighborhood is more village-like compared to the denser, urban Mission district I’d just left.

IMG_6708
Lunchtime at Marla Bakery Restaurant in San Francisco’s Outer Richmond district

I entered Marla, took a seat and ordered a half of a grilled cheese and soup and hibiscus tea. The meal arrived promptly and was rich and satisfying. The atmosphere was a homey, Midwestern sort of arrangement of painted chairs and stained wood tables, macrame wall decorations, and flowers.

A large wood-fired bread oven divided the dining room and kitchen. It’s not the kind of showpiece fire-fed oven you’d see at a pizza place but a workhorse. Heat from the wood fire circulates up and around the bake chambers.

A worker was stuffing olive wood into the fire chamber in preparation for the overnight bake. I had a very enjoyable chat with a young bread baker who explained some of the details of the bread schedule and oven.

Their bread was displayed on the bottom shelf of a glass-front sales/display cabinet. I left thinking the place could do a better job highlighting their bread by bringing it up to eye level as well as telling the story of the remarkable oven.

Driving due east I stopped at Heartbaker, a combination bistro/bakery with a small bar, beer on tap and locally produced artwork on the walls. I ordered a chocolate brioche pretzel. By now I was pretty well stuffed, and my notes don’t indicate what I thought of the pretzel. It was not well-shaped but had a decent flavor.

IMG_6716
Heartbaker’s simple but effective instant sidewalk cafe.

The bakery/bistro had an interesting sidewalk cafe created by two portable half walls bookending a couple of tables with chairs. The half walls roll inside at night. This was mid-afternoon, not a particularly busy time for any bistro, but several couples were enjoying their meals as sunlight poured through the cafe’s open doors.

Time was fleeting so I skipped the next bakery on my map and went straight to b. Patisserie. I had read about the partnership between Michel Suas, founder of the San Francisco Baking Institute, and Belinda Leong, another pastry chef who had briefly studied under him. I expected their bakery to be a highlight of the trip, and I was not disappointed.

B. Patisserie is located in Pacific Heights, a busier commercial district than either of the previous two stops on my tour. The place was packed with customers spoiling their dinners on amazing croissants, tarts, madeleines, scones, cookies and other goodies.

I made my way along the counter, admiring but not buying. I simply couldn’t stuff another pastry in my mouth, or so I thought. I chatted with a counter worker who tried without success to get me to try a pastry. Instead I purchased a bottle of water and went outside to sit and digest the day’s activity.

While outside I noticed through the bakery’s picture window a tall, blond gentlemen talking with a worker behind the pastry counter. Although I had never met Michel Suas, I thought I recognized him from pictures I’d seen on the Bread Bakers Guild of America website. I went back inside and asked the woman who’d waited on me if it was indeed Michel (I think I referred to him as Michael.)

“Oh, you know Michel?” she asked.

“I know of him,” I replied. While I waited she got his attention and brought him over. I introduced myself as aspiring baker from Lafayette, Ind., with plans to open my own shop in the near future. I explained his bakery was the fourth or fifth I’d sampled that day.

IMG_6721
b. Patissierie in Pacific Heights combines deep pastry experience with no pretense.

He asked me which shops I’d seen, and we compared notes. Here was a man, I thought to myself, at ease with himself, proud of his profession, and full of life. A good role model.

He asked if I had tried one of their pastries, and I explained I couldn’t possibly fit another in my belly. Before leaving, however, I purchased a kouign amann the size of a softball. I told him I would eat it later, but he said it would be better eaten fresh, adding, “You’ll be in pain.”

I shook his hand and went back outside. I opened the sack, peeked in, and took a bite. Then another, and another until there was nothing left but crumbs all over my shirt. I looked through the window and saw Michel looking out at me giving me the thumbs up. I returned the gesture and then continued on my merry but bloated way.

 

 

 

 

 

Smittybread bakery rises a bit slowly, but surely

In bread baking circles, the dough’s initial proof is called bulk fermentation. It’s the stage after all the ingredients have been mixed and kneaded but before the dough is divided and shaped into loaves.

To the untrained eye, not much goes on during the initial stages of bulk fermentation. Only the baker knows the potential within the bulky mass of unshaped dough.

Bakery exterior before
The future home of Smittybread (where that truck is parked) at 415 S. Fourth St. looks a little rough now but will soon get some TLC.

Just down the street from my house, a group of workers is turning a small commercial building into the future home of Smittybread. A lot of work remains to be done, but with perseverance and a little luck my long-fermenting business plan soon will be producing loaves of crusty sourdough bread and buttery pastries.

As with most naturally yeasted doughs, my dream of starting an artisan bakery got off to a slow, almost imperceptible start. It began Jan. 14, 2009, when I received a letter from the president of what used to be my employer, Gannett U.S. Community Publishing.

The letter said nearly every employee would be required to take a week off without pay in order to reduce company costs during an industry-wide downturn. I’d spent 26 years with the company, and it hurt to realize the future would never be the same.

Two weeks after receiving the furlough letter I purchased two books by baker and author Peter Reinhart, one titled “Bread Upon Waters,” the other “Sacramental Magic in a Small-Town Café.”

Although my memory of why I purchased those books remains dim, I can only surmise I was looking for something, anything, to take my mind off work. Some time later I purchased Reinhart’s “Crust and Crumb” and began dabbling in sourdough.

Between 2009 and 2014, the Lafayette, Ind., Journal & Courier along with many other newspapers underwent a steady decline in revenues and personnel. Dismayed by my own newspaper’s cutbacks and unable to see eye-to-eye with my boss on a variety of editorial issues, I left in June 2014 at the age of 58.

I applied for some writing and editing jobs at Purdue UniversityI found myself waking up nights wondering what I would do with the rest of my life that would give me the same sense of accomplishment as journalism. I had a feeling writing press releases wasn’t it.

Smilin' Smitty
Smilin’ Smitty greets a customer in his West Lafayette supermarket.

One constant that kept turning over in my head was a love for cooking I’d inherited from my Italian-heritage mom. investigated the possibility of getting a culinary degree but decided the cost of tuition was too high. Plus, my problems with authority figures might prove lethal around so many sharp objects.

Another factor was the legacy left by my dad, known in these parts as “Smilin’ Smitty.” In the relatively short span between his service as a P-38 pilot in World War II and his untimely death in 1967, his business, Smitty’s Foodliner, gained a reputation as the area’s premier independent grocery store.

It occurred to me that with a little capital (not much more than the cost of a culinary degree, I crudely estimated) and some additional hands-on training I might parlay my penchant for making bread into a business. Not a business on the scale of Smitty’s Foodliner, but one with the same focus on quality and personal service.

In October 2014 I told my wife I was signing up for a course at King Arthur Flour titled “Setting up a Successful Bakery.” The course was taught by Jeffrey Hamelman, a baker and author whose impact on the artisan bread movement has been immeasurable. His 2004 book, “Bread: A Baker’s Book of Techniques and Recipes,” has taught and inspired many an aspiring craft baker, myself included.

He sprinkled the daylong courses with anecdotes, many humorous, but he was dead serious when he said some of us would leave the course knowing that starting a bakery might not be for them.

Jeff and me
David Smith watches Jeffrey Hamelman slice a Bee Sting cake in the King Arthur Baking Education Center in January 2015.

I wondered, was I in that category? Nevertheless, before leaving Vermont for the trip back to Lafayette, Ind., I signed up for another weeklong course the following month on advanced bread making.

That summer and next I set up a “home” bakery in a friend’s garage with equipment I’d purchased second-hand from a fraternity. I signed up as a vendor at the West Lafayette Farmers Market in 2015 and 2016, selling as much bread, croissants, brioche pastries and pretzels as I could make, sometimes with my friend’s assistance.

Indiana home-based bakers can sell bread directly to consumers at farmers markets or roadside stands but not elsewhere. Customers often would ask where they could buy my bread outside the farmers market, and I would shake my head and tell them options were limited until I could open my own commercial bakery.

If I had a donut for every time someone asked me, “So Smitty, when are you going to open your bakery?” I’d have a donut business by now.

After checking out several locations and looking into buying an existing business, I realized that opening a bakery, even a small one (or especially a small one), was harder than I had anticipated. Either the location was too inaccessible, too small, too large, ill-equipped for food service, or too pricey. And the capital costs are considerable.

Somewhere along the way I had a talk with Paul Baldwin, owner of two local food and drink establishments, The Black Sparrow, and Spot Tavern. Being a fan of good, hearty bread, and eager to promote the food and art culture locally, he suggested renting part of a building he’d recently purchased next to the Spot on South Fourth Street.

Choc cinammon rolls
Chocolate and nut cinnamon rolls like mom used to make on Christmas day were a big hit at the holiday bake sale.

The former tattoo parlor, nee laundry, was half vacant except for the occasional visiting musicians staying overnight before or after gigs at the tavern.

In May of 2016 we hired Arkor, a local architectural and engineering firm, to draw up some preliminary plans. Paul and I split the cost.

By fall the plan had the approval of the state fire marshal, but progress slowed as the holidays approached. Meanwhile, I had a one-day bake sale that turned into my most successful day of the year, thanks in part to a recipe for chocolate and walnut cinnamon rolls my mom used to make.

As this year started, the long-fermenting project began to show visible signs of life. Paul hired a contractor to install an underground grease trap per the city’s specifications. Workers installed new dry wall on the ceilings and walls. Plumbers installed floor drains for the oven, restroom, sinks and for general cleaning purposes.

Conduits
I’m going to park a dough sheeter right about here, hence the extra outlet.

Meanwhile I lined up some equipment and working capital financing and wired funds to Pro Bake Inc. in Twinsburg, Ohio, for the purchase of a Polin bread oven made in Verona, Italy.

 This past week electricians upgraded the electrical service from 100 to 400 amps and installed conduits for myriad pieces of equipment besides the oven, such as a dough retarder/proofer and a sheeter for rolls and croissants. I’ve also been scooping up used equipment such as a three-bay sink large enough to soak sheet pans, a bread slicer and a dough divider.

While there are many more details to share, time is short and the to-do list is long. Suffice to say that bulk fermentation is nearing completion. If all goes well, we should be dividing, shaping and proofing bread at the new bakery sometime this spring. I’ll keep you posted.

Bread sales heat up

Lonely loaf
The last loaf of sourdough awaits a buyer Aug. 10, 2016, at the Smittybread booth.

Earlier this summer I was convinced that weather had as much to do with the vagaries of farmers’ market attendance as any other factor, but the past couple of sales have deflated that theory (thankfully.)

We’ve had just blistering weather lately. Even the farmers at the market, who should be used to it, appeared bummed. The heat index yesterday was around 100 degrees, and for the first couple of hours there wasn’t a breeze to be had. The West Lafayette Farmers’ Market, although technically in a city park, is actually in the middle of an asphalt parking lot. The vendors at this market set up between 1 and 3, which yesterday coincided with the peak temperature of 90.

On Wednesday morning, after 7 hours of baking, I had a few minutes of respite in the air-conditioned vehicle before it was time to unload my equipment onto the hot asphalt and do a little baking myself. Despite wearing a loose T-shirt, shorts and sandals, I was coated with sweat by the time my “EZ Up” (anything but!) was set up, the tables were loaded with fresh breads and the first customer had arrived — 30 minutes before the market opened!

I thanked the first-time bread buyer for braving the heat but said the market frowned on early sales. She was a little irritated, but when I promised her I’d save her a baguette while she went to the grocery store nearby, she was fine. The last few minutes before the 3:30 opening I freshened up in the restroom, changed T-shirts, set up my portable electric fan and poured myself a cup of cold water.

croissantsMy first sales of the day were two baguettes, which the Purdue University Extension booth purchased for a food demonstration. I think they made bruschetta, but I was too busy to try any of them. Despite the heat, I had a steady stream of customers for the first hour and a half, at the end of which I’d sold out of baguettes, croissants and pain au levain. Although the pace slackened after that, it remained steady and it wasn’t long before I ran out rye sourdough, seeded sourdough, Lafayette Sourdough and multi-grain.

At 7 p.m., or 30 minutes until closing, I had one loaf left, a 23-ounce 100% whole wheat sourdough made with organic flour, natural leavening, a little salt and a pinch of yeast for insurance. Just for the heck of it I posted a picture of the lonely loaf on my Smittybread Facebook page. Less than 5 minutes later a customer came up and snatched it up. He did not, however, see it on social media. It was pure coincidence.

I set a personal sales record on what was likely the hottest day of the summer. It’s real nice at the end of a hot afternoon to have only equipment left to pack up, although my wife complains when I don’t bring home unsold bread.

It was, moreover, a testament to the hardiness of Smittybread customers, who are true bread lovers. They won’t let a little triple-digit heat stand in the way of sinking their teeth into a loaf of real bread. If any of you are reading this, thanks again and see you next week.

 

 

 

 

 

Mini loaves a big hit

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Mini Smittybreads: (clockwise from l.r.) Multi-grain, rye, seeded, pain au levan.

I sold more loaves and set a personal sales record at the West Lafayette Farmers Market this past week, in part due to the perfect weather but also because of a new product I came up with almost by accident: miniature loaves.

The idea for Mini Smittybreads came about as a result not of thinking about new ways to market bread but more efficient ways to produce it.

As a small volume baker churning out three large loaves for every 30 minutes of oven time, I’ve struggled with sacrificing an entire loaf of bread to cut into sample pieces. Some days I haven’t offered samples even though they are a great way to engage customers and sell more bread.

The solution to my sample dilemma came to me a week ago: produce enough dough for the requisite number of loaves plus a little extra for a sampler loaf. The first time I tried it, it worked out well, giving me just enough samples for market without cutting into a large loaf.

multigrain miniloaves
The larger of these multi-grains is for sampling purposes.

Then I got to thinking: These little loaves are darned cute. Not only that, they are just the right size for a small dinner, a snack or an appetizer tray. They are also easier to cut and, for market-goers wanting to conserve cash, easier on the wallet.

In the past I’ve frequently had customers tell me they couldn’t possible use an entire 23-ounce loaf of bread. My only response, until now, has been to tell them they can always freeze half for later. In my experience that argument seldom worked.

With miniature loaves, however, I can offer a solution to the too-much-bread dilemma while at the same time appeal to that part of human nature that thinks miniatures are cute (Shetland ponies, tiny houses, toy poodles. Well, maybe not poodles …) A customer unwilling to spring for a large loaf of rye might well buy one small one and a couple more besides.

Incidentally, while I was at the market Wednesday afternoon pushing mini-loaves, a child of neighboring vendor, Holy Cow Farm Fresh, was playing behind the booth with a set of miniature farm implements. The parallel between his fascination with 1/64th scale combines and sprayers and my fascination with 1/3rd scale loaves of seeded sourdough didn’t dawn on me until days later.

To be honest, I worried that the sale of mini-loaves might cut into sales of the larger loaves, but I don’t think it did. I quickly sold out of mini-loaves of rye, multi-grain, seeded and pain au levain, each weighing 7 ounces. Several customers bought more than one. To my satisfaction, most of the small loaves went to new customers while my regulars continued buying the larger loaves. I went home with seven large loaves but was able to sell them all by the next day.

The large loaves sell for $7 each. The mini’s, weighing a third of their larger cousins, sold briskly at $3 apiece, or 3 for $8. I don’t know if I’ll make mini-loaves for each and every market, given that they require a little extra labor to produce and package. But they appear to be a novel and effective way to sell more bread and bring a smile to the faces of me and Smittybread customers.

 

My 15 minutes (seconds?) of fame

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The last box. Now, if I could just remember where I put it …

It’s been extra busy around the Smittybread home-based bakery this spring. In addition to baking artisan breads for the West Lafayette Farmers Market, I’ve moved from one side of town to the other and have been making plans to start a storefront bakery.

While the move was just a few miles geographically, it was an arduous task sorting, packing and moving years of accumulated stuff. Luckily most of my baking ingredients and gear didn’t get lost in the shuffle. Of the first five West Lafayette Farmers Market sessions so far this year, I’ve only missed one and have sold pretty much everything I’ve been able to bake.

Unfortunately, the week I had to skip baking due to the house closing was ill-timed. It was the week Smittybread was featured in an article in Lafayette Magazine focusing on how diverse vendors use farmers’ markets as springboards to launch new products and businesses.

Smittybread feature
An article about Smittybread appears in the Summer 2016 issue of Lafayette Magazine.

Anticipating the added interest the article might create, I took a few minutes before market opened May 18 to let my neighboring vendors know why I would not be joining them and that I would return the following week. One of them later said he was swamped with inquiries from people looking for Smittybread. Luckily they didn’t give up looking because I’ve since met many new customers who said they heard about Smittybread through that article. Thanks to writer Kathy Mayer, photographer Tom Baugues, and Lafayette Magazine for the positive press!

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Smittybread pain au levain ready for market.

In addition to spending time moving the household and baking many baskets of sourdough bread this spring, I’ve been making plans to open a bakery. Were it not for the success I’ve had marketing sourdough bread, baguettes and pastries at the farmers market, it’s unlikely I would have the confidence to attempt something so bold, or as some might say, foolhardy. More about this in a future post.

This past week at the market I also was interviewed by a local TV news reporter for a story about a new farmers market website. As a former newspaper reporter for the Journal & Courier, I would often spot myself on the WLFI-TV 18 news, usually in the background of video shot at elections, council meetings, groundbreakings or other events. I’ve also occasionally appeared in news clips as the keyboardist in the local country band Moonshine Mason and the Rotgut Gang. I believe this was the first time, however, that I’ve been interviewed for a news story. It was a great experience.

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Screen grab courtesy of my computer and WLFI.com

WLFI-TV 18 Multi-platform Journalist Brittany Tyner wanted to know what I thought of a new website, FarmersMarket.com, where customers can buy from farmers’ market vendors without actually going to the market. Items purchased online are picked up at a given location once a week. It so happens that the Lafayette pickup location for items purchased through the website is Great Harvest Bakery. I told the reporter that while the idea has merit, I would not want Smittybread customers picking up their bread at someone else’s bakery.

That said, I also told her that community bakeries are not so much competing with each other as with large corporations that produce bread-like product in mass quantities for pennies per loaf and ship it, often frozen, great distances to outlets where it may sit days or weeks before being purchased.

There is no shortage of potential bread customers since nearly everyone eats bread in one form or another every day. When you think of how much bread is consumed per capita, capturing even a tiny portion of that market should be enough to keep a local bakery in business. The biggest challenge we face as community bakers is connecting with consumers and earning their business with a consistently good product that is priced competitively and delivered with a smile.